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High energy computed tomography

High-energy CT scanning is a non-destructive technique for X-ray imaging that is key to the precise analysis of the internal structure of complex and densely-packed industrial components.
 
Thanks to its increased penetration power, it can examine in detail the internal structure of materials such as iron, aluminum, concrete, carbon, copper and gold, revealing invisible defects and ensuring quality control on all your industrial parts and materials.
Find out how RX Solutions' high-energy computed tomography solutions can optimize your inspection process and address your specific industrial or academic issues.

High energy industrial challenges

Material thickness and density

Parts and components made from dense materials or with thick walls require high energy for the X-rays to penetrate and provide a clear image.
The choice of an X-ray generator is important depending on the type of materials and the thickness of the samples you need to analyse with CT scanner. Find out how the X-ray tubes used by RX Solutions can meet your needs.
Tomographie haute energie détection défauts internes

Detection of internal defects

Cracks, inclusions, and porosities inside parts are all defects that it is important to identify and quantify using tomography in order to validate the structural integrity of a particular part. Denser parts are equally exposed to these defects. A high-energy tomography system can overcome this problem, while retaining the opportunity to scan smaller, less dense parts.
tomographie haute energie - assemblage
tomographie haute energie - assemblage

Complex assembly processes

In addition to inspecting sample geometry and internal defects, high-energy X-ray computed tomography can also be used to inspect complex assemblies and/or parts.


Parts and components whose structure is made up of several layers and/or varied and dense materials then present multiple characteristics and hidden elements. High-energy CT scanning makes it possible to distinguish between the different materials and to validate or identify defects in the final assembly.
 

Industrial quality control  

Safety and quality standards are constantly evolving in industrial sectors such as aerospace, automotive and additive manufacturing. To guarantee the conformity of parts and limit rejects, rigorous quality control is essential right from the prototyping phase. 
 

High energy X-ray CT applications

Automobile

 
 
  • Inspecting windings using high resolution coupled with high energy
  • Inspection of automotive turbines
  • Analysis of braking systems
  • Inspection of large prismatic cells (batteries)
  • Defect detection in packs (inspection of complex welds and assemblies)
Image: winding inspection on electric vehicle motor parts
 
 
 
 
 
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Aerospace

  • Easily scan turbine blades of all sizes and materials, including the densest (Inconel, SuperAloys)
  • Efficient measurement of external and internal geometries
  • Increased safety, compliance with strict standards, optimized performance
Fonderie - tomographie haute energie
Fonderie - tomographie haute energie

Foundry / Metallurgy

  • Optimum detection of internal defects (porosities, cracks, inclusions, etc.) in castings, even the smallest ones, thanks to high resolution coupled with high energy
  • Precise inspection of wall thicknesses and internal geometries, even on large parts
  • The manufacture of metal castings requires rigorous inspection to guarantee their strength and conformity, and to avoid rejects

Additive manufacturing

  • Detection of very small internal defects thanks to high resolution coupled with high energy
  • Control and inspection of powder before printing
  • Inspect large parts and those made of dense materials such as stainless steel or inconel
  • Check geometric conformity even on dense or bulky parts

Benefits: Optimized manufacturing processes, reduced costs, improved quality
 

Medical

  • Characterization of new alloys and composite materials for the medical sector
  • Inspection of metal prostheses for the human body
Benefits: Highly accurate quality control and safe use of equipment 

High energy CT systems 

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EasyTom L 450 - HIGH ENERGY

Discover the EasyTom L 450 - High energy  . Our tomograph is equipped with a 450 kV mesofocus tube with a resolution of up to 40 µm, all in a compact format, offering unrivalled performance for industrial inspection.
 
  • High resolution: opt for the dual-tube configuration (40 µm to 5 µm)
    • For greater flexibility, optimize your inspection capabilities by adding our 150 kV microfocus sealed tube. Get precision accuracy from 40 µm down to 5 µm.

  • Flat Panel and LineScan: two detectors for uncompromising inspection
    • Switch from Flat Panel to LineScan in a single click and enjoy sharper images, optimized contrast and reduced scattering artefacts. The ideal solution for ultra-precise inspection.

  • A powerful, ergonomic 450 kV system
    • Combine performance and space savings thanks to a compact 2.9m² design, a 1400 mm SDD and a weight of less than 6 tonnes. The best combination of power, robustness, and space optimization for industrial inspection.
analyse tomographie industrie petrole et gaz

EasyTom - B450 - HIGH ENERGY - LARGE VOLUME

Meet l'EasyTom B 450 – High energy, large volume. The EasyTom L 450 is available here in a bunker version with an optical table, to enable much larger parts to be analyzed, or to make it easier to set up an In situ area.
 
  • High resolution: opt for the dual-tube configuration (40 µm to 5 µm)
    • For greater flexibility, optimize your inspection capabilities by adding our 150 kV microfocus sealed tube. Get detail accuracy from 40 µm down to 5 µm.
  • Flat Panel and LineScan: two detectors for uncompromising inspection
    • Switch from Flat Panel to LineScan in a single click and enjoy sharper images, optimised contrast and reduced scattering artefacts. The ideal solution for ultra-precise inspection.
  • A powerful 450 kV system in a bunker
    • Installing a CT scanner in a bunker not only increases scanning volume, but also enables on-site experiments to be carried out. With an SDD of 2,000 mm, the EasyTom B450 offers a scan volume of Ø 680 mm x H 1,200 mm and can accommodate parts weighing up to 150 kg.
libre
 
 
 
tomographie haute energie - INSA Lyon DTHE

DTHE - Insa Lyon

The DTHE for Double High Energy Tomograph is a dual X-ray computed tomography system designed around a rotation axis and two 300 kV X-ray lines.
 
This dual X-ray system was designed in partnership with the MATEIS laboratory (a materials science research centre in France - Insa Lyon) to meet specific application needs, especially in the field of additive manufacturing.
  • Fast scans, preserved quality
    • The main benefit of having 2 merged lines is of course the reduced scan times. The time required is therefore logically halved. But the quality of the scan is identical to a conventional industrial 3D CT scan.

  • Multi-scale computed tomography: analysis from the macro to the micro level
    • Thanks to an innovative mechanical design, the DTHE enables in-situ multi-scale imaging. This unique ability to simultaneously perform two scans with different fields of view and voxel sizes provides a complete analysis of your samples, from macro to micro. Choose from a range of distances and magnifications for accurate, detailed inspection.

  • Multi-energy X-ray CT
    • Multi-energy computed tomography, by acquiring CT measurements with multiple energy spectra, enables advanced material characterization beyond the capabilities of tomography. Dual-source CT, with its simultaneous scans at different energy levels, offers unique opportunities for analyzing industrial samples.
 
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